Detecting process line anomalies and taking action the moment it occurs
When cobble occurs, every second matters. A global leader in special steel production relies on Everguard.ai’s AI-powered solution to detect cobble events in real-time—alerting workers instantly and reducing downtime, damage, and risk.
Problem to solve:
In manufacturing, a cobble is a term for a jam. A global leader in special production came to us with this concern. When a cobble happens for them the steel gets misaligned, bent, or tangled— then releases ejecting tangled hot steel with force causing production stoppages, equipment damage, and significant safety risks.
How we solve
Everguard.ai’s AI-powered computer vision system is trained to detect cobble events automatically, 24/7/365.
- When an event occurs:
- A visual and audible alert is triggered within a second
- Smart speakers throughout the plant announce the exact location of the cobble, allowing nearby workers to evacuate immediately
- Production managers receive alerts in their offices, enabling faster coordination and response
We love and appreciate all the support and patience Everguard has shown us thus far. They have a great team, and we hope to continue building a greater partnership in the months to come.
Operation manager, Global special steel maker
Key results
- 100% of cobble events correctly detected since deployment
- Alerts triggered within 1 second of event
- Response time cut by over 50%
- Cobble-related production and repair costs significantly reduced
Conclusion
Cobble events demand split-second responses to protect workers, preserve equipment, and maintain production flow. By integrating Everguard.ai’s real-time detection and alerting system, this global steel leader has transformed how it manages cobble—moving from delayed reactions to proactive safety. The result: faster response, safer operations, and greater confidence on the floor